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Radiometric · Utility & commercial arrays

Solar Thermal Inspection

A failing cell looks identical to a working one from the ground. In radiometric thermal it is unmistakable. We fly the array, find every anomaly, and hand you a register that names the module, the peak temperature and the severity — so a technician walks straight to it.

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Sensor

Radiometric thermal + RGB

Detects

Hot cells · Diodes · String faults

Located to

Row · Table · Module

Downtime

None — array stays live

01 — Real inspection

Municipal array,
nothing reported

A local municipality asked us to inspect their solar farm. The site was producing normally and the monitoring system had flagged nothing. The thermal pass returned a register of low- and medium-severity anomalies — not failures yet, but the signatures that precede them.

Site-wide thermal map of a municipal solar farm with every detected hot cell marked; yellow markers indicate low severity and orange medium.
Fig. 01 — Site thermal map · yellow = low severity · orange = medium · red = elevated surface temperature

Register extract

Each anomaly is pinned to its exact module using row–table–module addressing, with peak temperature and screening delta recorded against it. This is what your O&M crew receives.

R36-T01-M75

Medium

Peak 85.6 °F · 18.4 °F screening delta

R48-T01-M74

Medium

Peak 87.8 °F · 20.7 °F screening delta

R31-T02-M13

Low

Peak 84.0 °F · 16.7 °F screening delta

Extract of three · full register delivered per site · client withheld, proprietary

Zoomed section of the thermal map showing individual hot cell markers across the panel rows.
Fig. 02 — Detail, north-east block

02 — Deliverables

What lands in
your inbox

Not a folder of thermal images. A report that tells your maintenance crew which module, in which row, and how urgently — with the imagery attached as evidence.

01

Anomaly register

Every fault found, classified by severity, addressed to row, table and module — with peak temperature and screening delta recorded against each one.

02

Site thermal map

The whole array stitched into one georeferenced thermal image with every anomaly pinned in place — pan the site and see the distribution at once.

03

Paired RGB imagery

Visible-light capture of every flagged location, so physical damage, soiling and debris are documented alongside the heat signature.

04

Baseline for next time

Fly it again next season and the comparison is direct — you see what degraded, what held, and what your last repair actually fixed.

03 — Why thermal

A dead panel
looks fine

An underperforming module is visually identical to a healthy one. Production data tells you a string is down; it does not tell you which of the ninety modules on that string is the cause.

Heat does. A cell that has stopped converting light dissipates it instead — and radiometric thermal reads that difference from altitude, module by module, across an entire site in a single flight.

Single hot cell
Cracked or shaded cell
Warm stripe across a module
Bypass diode failure
Whole module elevated
Disconnected or open circuit
Entire row uniform
String or combiner fault
Thermal map callout identifying module R48-T01-M74 as a medium severity hot cell at 87.8 degrees Fahrenheit peak.
Fig. 03 — Anomaly callout as delivered

04 — How it runs

01

Plan

Array layout, airspace and access reviewed before we mobilise. Irradiance conditions set the flight window — thermal taken in the wrong light is worthless.

02

Fly

Automated grid at fixed altitude and overlap, radiometric thermal and RGB captured on the same pass. The array stays live and producing throughout.

03

Analyse

Imagery stitched and temperature-calibrated, then every anomaly identified, classified by severity and addressed to row, table and module.

04

Deliver

Register, site map and paired imagery handed over — in a form your crew can act on without needing to interpret thermal data themselves.

Ask us how we can help
with your next project

Tell us the array size and location. We will come back with the flight window, the deliverable and the number — usually same day.

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